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What is a Vacuum Pump?
The vacuum pump is a common device to create or maintain the required vacuum level. It generally has a greatly wide application areas as a accessory equipment for other laboratory devices.
Circulating water vacuum pump
Introduction to vacuum pump
Generally, there are four main types of vacuum pumps, concluded as follows:
- Positive Displacement Vacuum Pump: It mainly use volume change of the cavity to realize suction and exhaust so that the pressure can be increased and decreased. The positive displacement vacuum pump is one of the most commonly used vacuum pumps, which includes the water circulating vacuum pumps, rotary vane vacuum pumps and diaphragm vacuum pumps.
- Entrapment Vacuum Pump: It is a refrigerated device that induces condensation of air molecules by cooling within a confined space. The resulting water is then removed.
- Momentum Transfer Vacuum Pump: It can be further classified into centrifugal and regenerative vacuum pumps. The former utilize a centrifuge to propel fluids through the device, while the latter recirculate fluids to increase the pressure.
All vacuum pumps work in the same manner essentially. By making use of the pressure difference between two spaces, the majority of gas molecules or liquids are moved from one area to another area so that the former can obtain a lower pressure or vacuum condition.
Nowadays, there are three kinds of working principles of vacuum pumps, including mechanical, physical and chemical ways. It is often required that more than two vacuum pumps should cooperate with each other in order to reach certain vacuum pumps.
Three common types of vacuum pumps’ working principles are concluded in detail as follows:
1. Water Circulating Vacuum Pump
The water circulating vacuum pump takes advantage of volume change of the cavity to realize suction and exhaust. Specifically speaking, an appropriate amount of water is put into the pump as the working liquid, which will be thrown around by rotating impellers. Because of centrifugal force, the water forms a closed ring of approximately equal thickness depending on the shape of the pump chamber. The inner surface of the lower part of the water ring is just tangent to the hub of the impeller, while the inner surface of the upper part of the water ring is just tangent to the tip. (Actually, the blades have a certain insertion depth in the water ring.) At this time, a crescent space is formed between the impeller hub and the water ring, which is divided into several small cavities equal to the number of blades by the impeller.
2. Diaphragm Vacuum Pump
When a diaphragm vacuum pump is working, the crank connecting rod mechanism drives the plunger to do reciprocating movement under the action of the motor. The movement of the plunger passes to the diaphragm through the working liquid(generally oil) in the cylinder so that the diaphragm agitate back and forth.There is a diaphragm in the head part of the cylinder that can separate the transported liquid from the working liquid. When the diaphragm moves to one side of the transmission mechanism, the working chamber in the pump cylinder is negative pressure and thus the liquid is inhaled; when the diaphragm moves to another side, the liquid is discharged. The transported liquid is separated from the working liquid by the diaphragm in the pump cylinder, and only contacts with the pump cylinder, suction valve, discharge valve and inner side of the diaphragm without contacting the plunger and the sealing device. It makes important parts like the plunger can completely work in the oil medium and be in a good working state.
3. Rotary Vane Vacuum Pump
The rotary vane vacuum pump is one of the basic equipment for removing gas from sealed containers. A rotor is arranged in the pump chamber, and a rotary vane is arranged in the rotor slot. When the rotor drives the rotary vane to rotate, the rotary vane is closely attached to the chamber wall, and the inlet and exhaust ports are separated. The volume of the intake manifold is periodically expanded to inhale, and the volume of the exhaust chamber is periodically reduced to compress the gas. The exhaust valve is exhausted to obtain a vacuum. Its working performance consists of two parts: high pressure stage and low pressure stage. Its suction port is connected with vacuum equipment. When operating, the gas in the container is inhaled and discharged in large quantities. When the equipment is vacuumed, the high pressure stage exhaust valve is closed and the high pressure is closed. The gas at the stage inlet will be transferred to the second stage, and a certain vacuum can be obtained by inhaling and discharging the vacuum device through the second stage.
vacuum pump troubleshooting
Insufficient vacuum: it can not reach the ultimate vacuum of a vacuum pump
Check if there is air leakage and drain compressible steam from non-pump oil contamination. Replace rotor and spring with new, and clean rotor and pump cavity. Check the exhaust valve and change it if necessary.
The oil leakage of a vacuum pump, which is one of most common questions of a vacuum pump
Replace worn-out oil pumps, shaft seals, gaskets, and vacuum pump accessories such as felt pads that have been filled with pump oil, and keep the oil tank clean.
The abrasion of a vacuum pump’s bearing, which is a common question of a vacuum pump
Replacethe original imported vacuum pump accessories, which can fundamentally solve the problem. Make sure to use original parts or imported vacuum pump parts of good quality for replacement.
Corrosion, which includes overall corrosion and partial corrosion
Make sure to use high polymer composite material on the surface of the vacuum pump, which has very good chemical resistance, excellent mechanical properties and adhesive properties.