Ultrasonic Double Layer Glass Reactor

Description

The SL212 series ultrasonic double layer glass reactor adopts double-layer glass design. The reaction solvent can be put in the internal layer to do the stirring reaction, and different cold and heat sources (refrigerating fluid, hot water or oil) can be connected to the interlayer to do the circulating heating or cooling reaction. And the ultrasonic device is equipped, which can save solvent, speed up the reaction process, enhance both the extraction rate and the dissolution rate. At a constant temperature, the stirring reaction can be done under normal or negative pressure, as well as the backflow and distillation of the reaction solution. It is an ideal pilot-plant and production equipment for modern fine chemical industry, biopharmaceutical and new material synthesis.

Product Application

An ultrasonic double layer glass reactor is an ideal equipment for lab-scale and pilot tests, biopharmaceutical, new drug research and development and new material synthesis. It is primarily used in small chemical industry, petroleum, metallurgy, coal, electronics, building materials, light industry and other fields, or the medium and small scale production.

Product Advantages

An ultrasonic double layer glass reactor is independently researched and designed, while it imports international advanced technology. It can improve the dissolution rate and speed up the reaction process, and efficiently reduce reaction failure caused by uneven dispersing of reactants concentration. Furthermore, it serves as a green, safe and simple descaling method, which is capable of effectively removing obstinate residues inside the kettle wall.

Product Parameters

Basic Parameters Model S212-10L
  Glass Material GG-17
  Frame Material Stainless steel
  Pipe Fitting Material SS 304
  Moving Mode Universal casters with braking
  Volume of Reaction Flask 10L
  Interlayer Volume 6L
  Flange Type Oil Inlet and Outlet Low in and high out
  Flask Necks of Kettle Cover PTFE seven ports
  Height of Discharge Port 450mm
  Reaction Temperature of Kettle Body -80~250℃
  Ultrasonic Power 2000W
  Ultrasonic Frequency 20kHz
  Vacuum Degree 0.098Mpa
  Rotating Speed of Stirring 0-450rpm
  Diameter of Stirring Shaft 12mm
  Stirring Power 90W1/3
  Power/Frequency(V/Hz) 220V/50Hz
  Overall Dimension(mm*mm*mm) 520*520*2000
  Package Dimension(mm*mm*mm) 1370*590*800    0.65 square meter
  Package Weight(KG) 98
Function Configuration Speed Regulation Mode Electronic stepless speed regulation
  Motor Configuration Low speed booster motor, speed ratio is 3:1
  Speed Display Mode LCD digital display
  Temperature Display Mode PT100 sensor digital display
  Sealing Method Mechanical seal, ¢50 flange stirring port
  Condenser Vertical high efficiency double reflux condenser pipe 100*670mm
  Reflux (Distillation) Device Return elbow with discharge switch, 50# ball-milling mouth
  Dropping Device 1L constant pressure funnel, 40# standard port
  Pressure Reducing Device 34# standard port pressure reducing valve
  Ultrasonic Device ¢80 flange coupling
  Ultrasonic Control Touch screen LCD digital display
  Temperature Measuring Tube 24# standard port
  Solid Feed ¢80 flange mouth with PTFE cover
  Discharge Mode Oblique type glass discharge valve, ¢80 flange mouth
  Vacuum Display Mode Vacuum Gauge
  Stirring Connection Mode Universal joint connection
  Stirring Rod Anchor stainless steel rod, wrapped in PTFE
Optional Configuration Main Support Tray type
  Receiving Device Receiving flask
  Explosion Proof Explosion-proof frequency, explosion-proof motor, EX180W, 0-1400rpm
  Frame Part Plastic spraying or PTFE spraying
  Insulated Device Insulated cotton
  Sealing Part Ceramic bearing, mechanical sealing
  Condenser The horizontal condenser can lower the overall height.
All laboratory instrument in our factory is independently researched and developed, and other laboratory instrument can be customized according to the actual requirements of customers.

Product Details

1. The kettle body is made of PTFE, which can avoid rupture caused by the ultrasonic vibration.

kettle body

2. The kettle body is equipped with the insulated device, featuring thermal insulation.

kettle body

3. The discharge valve, with the special design, can discharge concentrated liquid and minute amounts of solid.

discharge valve

4. The main structure adopts stainless steel and aluminium alloy, which are elegant and durable.

Precautions

1. Don’t casually move driving power and directly plug in or out power supply during the operation. In case of any abnormal sound or indication, switch off the driving power immediately and troubleshoot the failure cause to avoid equipment damage.
2. It is a normal phenomenon to have some slight cavitation on the surface of tool heads after products go through the factory test.
3. There are precision components carrying high voltage in the ultrasonic device. Don’t disassemble or assemble without permission or under no guidance of professional personnel.
4. Pay attention to the case temperature of the main engine when it is used for a long time. The forced dissipation is required when the temperature exceeds 45℃ in order to ensure the normal operation of the main engine.
5. Remove the blue plastic film before use to ensure the heat dissipation. 6. It is strictly prohibited to start for a long time without load, and the no-load start shouldn’t exceed 15 seconds.

FAQ

1. Q: What is the difference between ultrasonic double layer reactor and double layer reactor?
A: Based on a double layer reactor, an ultrasonic double layer reactor is equipped with the ultrasonic device. It can improve the dissolution rate, speed up the reaction process and effectively reduce the reaction failure caused by uneven dispersing of reactants concentration. It is capable of effectively removing obstinate residues inside the kettle wall as well.
2. Q: What is the glass material of the reactor?
A: The full set of glass instrument is made of GG-17 borosilicate glass, with excellent chemical and physical properties.
3. Q: What circumstance can it be used?
A: It is applicable between -80℃ and 200℃.
4. Q: Is it easy to clean receiving flasks?
A: When the ultrasonic wave acts on the liquid, the rupture of each bubble in the liquid will produce a powerful shock wave to clean and wash the inner and outer surface of the workpiece.
5. Q: What kind of payment terms do you accept?
A: Normally we accept TT, Paypal, Western Union, Alibaba International Alipay, and L/C. The exact term will be discussed during the deal.
6. Q: How will you delivery these goods?
A: It will depend on your quantity. Normally we will choose International Express, sea and air transportation.
7. Q: How will you pack the product?
A: The small pieces are packed in special cartons, and the large pieces are packed in non fumigation wooden cases.

Ready to Query? Get a quote now!

Contact us for a free quote


Get a Quote

Reviews

There are no reviews yet.

Be the first to review “Ultrasonic Double Layer Glass Reactor”